Controls Engineer Quest Global Bengaluru, India

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Job Description

Job Requirements

Role Expectations

The Controls Engineer,

  • Delivers the Technical scope
  • Perform a variety of controls engineering work (complex/non-complex depending on the seniority and expertise)
  • Assist Leads
  • Focus on developing their technical skills

The typical Engineering activities include,
  • Control Strategy Development
  • Sensor Integration & Open (measurement) and closed (control) Loops
  • System Validation & Testing, FAT support
  • Documentation & Compliance
  • On-Site Commissioning Support, SAT support
  • Development / update of electrical and pneumatics schemes

  • Safety & Compliance Studies (Risk assessment)


Details Of The Engineering Scope Of Work

  • Control Strategy Development
    • Develop control strategies for automation and system optimization.
    • Implement PID, adaptive, and model-based control algorithms.
    • Optimize control loops for stability, responsiveness, and energy efficiency.
  • Sensor Integration & Feedback Loops
    • Integrate sensor feedback loops for real-time data acquisition and system response.
      • Implement tuning methodologies to enhance control system performance.
      • Ensure accurate signal processing for optimal control actions.
    • System Validation & Testing
      • Validate control performance via simulations and real-time testing.
      • Perform stability and robust analysis of developed control strategies.
      • Ensure compliance with industry safety and performance standards.
    • On-Site Support
    • Travel to customer sites for debugging and machine qualification.
    • Provide technical support and troubleshooting as required.
    • Assist in tuning and commissioning control systems on-site.
    • Development/update of electrical schemes
    • Develop electrical schemes
    • Update existing schemes
    • Standards design
    • Safety & Compliance
    • Perform risk assessments
    • Performance level calculations
    • On-site checklist
    • Develop electrical and pneumatics documentation, including:
    • User manuals.
    • BOM & schemes
    • Technical data
      • Create design documentation, manuals etc.

      Additionally, The Role Requires The Following Experience,

      • Participate in concept development to obtain the best quality, cost and deadline.
      • Perform offline programming of special machinery for the automotive industry.
      • Program PLC and HMI systems using the following platforms: TIA Portal / Step 7 (Siemens), Studio 5000 / Factory Talk (Rockwell), etc.
      • Configure and set-up servos
      • Test the different machine sequences (automatic, manual, audits and calibrations, etc).
      • Equipment installation correctly (check that the different devices are wired and calibrated properly).
      • Study machine's capability studies and analysis (CGs, CGKs, etc.).
      • Troubleshoot of the complete system including Automation, Controls Software and Communication protocols.
      • Stay up to date with technological advances and new products.
      • Carry out designs, create exploded drawings and details drawings.
      • Review self-work and peer work

        • Work Experience

        Experience Range 3+ years

        Software Skills

        • PLC and HMI programming
        • Experience in programming of motion controls systems
        • Knowledge of industrial fieldbus (Ethernet/IP, Profinet etc.)
        • Strong computer skills and proficiency in Excel and PowerPoint
        • Tia Portal, Studio 5000, Eplan
        • Hardware / Domain Knowledge

          • Engaged in supporting control strategies for automation and system optimization.
          • Technical documentation (drawings, specifications, etc.)
          • Good knowledge of project management and engineering techniques, processes and tools, including project planning tools
          • Knowledge of Machine Directive and other industrial equipment safety rules

          More Info

          Job Type:
          Permanent Job
          Industry:
          Other
          Function:
          Engineering
          Employment Type:
          Full time

        • Key Skills

          0 out of 19 preferred skills are a match

          Safety Compliance Studies

          TIA Portal

          Pneumatics documentation

          Powerpoint
          Rockwell

          Siemens Studio 5000

          Industrial fieldbus

          step 7
          Risk Assessment

          Sensor Integration

          Factory Talk

          profinet

          Control Strategy Development

          Hmi Programming

          Model-based control algorithms

          Signal Processing
          Excel
          ethernet ip
          System Validation Testing

        • About Company

          Quest Global

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